LYHY All-Copper Transition Fitting CLFM-02

Product Overview

The all-copper transition fitting is a quick‑connect pneumatic pipeline connector, specially designed for pneumatic systems to rapidly join PU/PE/PA pneumatic hoses with valve bodies, cylinders, and air supply lines. Made entirely from brass and finished with high‑strength nickel plating, this fitting differs from zinc‑alloy or plastic‑lined connectors. Its solid metal construction offers superior strength and rigidity, making it the mainstream connection component in automated pneumatic systems. It utilizes a mechanical snap‑in mechanism for quick hose insertion and removal without additional tools, enabling rapid connection of air supply lines. Widely used in complete equipment assembly, production line upgrades, and pneumatic control systems, it covers a full range of specifications including straight fittings, elbows, tees, crosses, reducers, throttling valves, and threaded straight fittings. It supports various international thread standards such as G, NPT, and PT, meeting the connection needs of diverse pneumatic systems.

Core Performance Parameters

1. Rated working pressure: 0–1.5 MPa
2. Burst pressure: ≥4 times the working pressure
3. Standard plug‑and‑play life: over 10,000 cycles
4. Operating temperature: –20°C to 80°C
5. Seal options: two types of sealing rings available—NBR and FKM
6. Compatible threads: G, NPT, PT, and other major international thread standards
7. Testing standard: 100% air‑tightness pressure test on finished products

Key Product Advantages

1. Dual‑seal anti‑disconnection design: Featuring a stainless steel retaining ring that locks the hose, this fitting provides double sealing. Even under vibration conditions, it effectively prevents air leaks and hose disconnection, ensuring stable operation of the pneumatic system.
2. Strict factory quality control: Each fitting undergoes a 100% air‑tightness pressure test, rigorously controlling leakage at the source to ensure compliance with sealing performance standards and reduce the risk of pneumatic system failures.
3. Extremely long service life and ample safety margin: With a plug‑and‑play life of ≥5,000 cycles and a burst pressure of ≥4 times the working pressure, it meets the demands of long‑term continuous operation in automated equipment, minimizing the frequency of replacements.
4. Oxidation resistance and corrosion protection: The brass body with nickel plating effectively resists oxidation and rust, suitable for humid and corrosive environments. Additionally, offering both NBR and FKM sealing options, these materials remain flexible and perform reliably across varying operating conditions—NBR seals are ideal for –20°C to +60°C, while FKM fluororubber seals withstand –20°C to +120°C, catering to a wider range of applications.
5. Tool‑free, efficient installation: Quick plug‑and‑play installation requires no tools; simply insert the hose to lock it in place, reducing human error and improving consistency in pneumatic assembly. Installation time per joint has been shortened from 60–90 seconds to just 8–15 seconds, boosting overall pipeline assembly efficiency by over 70% and significantly cutting labor costs and equipment delivery times.
6. Convenient maintenance and debugging: Pressing the fitting releases the hose, making disassembly and reassembly easy during production line adjustments or equipment maintenance, thereby reducing downtime and enhancing maintenance efficiency.
7. Comprehensive specification coverage: Includes straight fittings, elbows, tees, crosses, reducers, throttling valves, and threaded straight fittings, compatible with international G/NPT/PT thread standards. Thread tolerances are strictly controlled at 6H/6g, ensuring interchangeability and compatibility with equipment from Europe, Southeast Asia, and beyond, thus minimizing selection mismatches.
8. Multiple material options: In addition to copper with nickel plating, stainless steel variants are also available, capable of handling more severe conditions such as humidity and salt‑spray corrosion.

Core Product Value

1. Enhance assembly efficiency and reduce labor costs: The tool‑free quick‑connect design dramatically shortens installation time, increasing pipeline assembly efficiency by over 70% and helping manufacturers cut labor expenses while accelerating equipment delivery.
2. Reduce energy consumption and failure risks: Excellent sealing performance minimizes system leaks, lowering air consumption, while the vibration‑resistant anti‑disconnection design accommodates long‑term continuous operation of automated equipment, ensuring stable performance and fewer breakdowns.
3. Lower overall usage costs: A long plug‑and‑play life reduces the frequency of replacements, easing maintenance workload; multiple specifications and thread compatibilities minimize selection errors and unnecessary cost overruns.
4. Meet diverse application and regional needs: With a full range of specifications and support for various thread standards, it satisfies the connection requirements of different pneumatic systems. Moreover, its oxidation‑resistant and corrosion‑proof materials make it suitable for a wide variety of environmental conditions, aligning with equipment standards across many countries worldwide.

Target Customer Groups

Non‑standard automation equipment manufacturers, packaging machinery producers, textile machinery makers, printing equipment suppliers, woodworking machinery companies, food processing equipment manufacturers, lithium‑ion/pv equipment firms, construction machinery component suppliers, pneumatic hardware distributors, production line upgrade and old equipment refurbishment service providers, pneumatic circuit renovation contractors, and overseas buyers of pneumatic components.

Application Scenarios

This product finds extensive use in non‑standard automation, packaging machinery, textile and woodworking equipment, new energy installations, assembly lines, and equipment modification and maintenance projects. Specific application scenarios include: pneumatic circuit connections for assembly lines, robots, testing devices, and transfer equipment; hose connections for cylinders, solenoid valves, pneumatic grippers, and blow‑off dust removal circuits; reliable material and documentation‑required pneumatic system connections in food and new energy projects; quick disassembly and reassembly of pneumatic lines during production line commissioning or equipment maintenance; and pneumatic pipeline connections under special conditions such as humidity or salt‑spray corrosion. It can handle continuous operation and vibration, enabling rapid hose connection and disconnection to meet diverse pneumatic system needs. For food and new energy projects, it also provides appropriate materials and documentation to ensure compliance.

Solutions to Industry Pain Points

1. Address low assembly efficiency of traditional fittings: Conventional pneumatic fittings require tools, lengthy installation times per joint, and high labor costs. This product’s tool‑free quick‑connect design reduces installation time to 8–15 seconds, greatly improving assembly efficiency and cutting labor expenses.
2. Improve frequent air leak issues: Ordinary fittings often suffer from inadequate sealing, leading to air leaks and increased energy consumption. This product features dual sealing and undergoes 100% air‑tightness testing, effectively reducing system leaks, lowering energy use, and ensuring stable equipment operation.
3. Tackle hose disconnection caused by equipment vibration: Some fittings tend to come loose under vibrating conditions, causing downtime. This product’s stainless steel retaining ring structure provides excellent vibration resistance and anti‑disconnection performance, meeting the demands of long‑term continuous operation in automated equipment.
4. Solve difficulties in adapting to overseas equipment: Different countries have varying thread standards, making conventional fittings incompatible. This product supports multiple international thread standards—G, NPT, PT—and maintains strict thread tolerance controls, ensuring compatibility with equipment from Europe, Southeast Asia, and beyond, thus reducing selection mismatches.
5. Alleviate insufficient corrosion resistance in special conditions: Zinc‑alloy or plastic‑lined fittings easily corrode in humid or salt‑spray environments. This product’s brass with nickel plating or stainless steel materials offer outstanding oxidation and corrosion resistance, capable of handling a wide range of harsh conditions.

Common Questions FAQ

Q1: Which types of pneumatic hoses can this all‑copper transition fitting connect?
A: This product can quickly connect PU/PE/PA pneumatic hoses, suitable for rapid connections between hoses themselves, or between hoses and valve bodies/cylinders, meeting the needs of various pneumatic hose applications.
Q2: What is the product’s operating temperature range? Do different sealing rings have different temperature tolerances?
A: The product operates within a temperature range of –20°C to 80°C. Two sealing ring options are available: NBR seals are suitable for –20°C to +60°C, while FKM fluororubber seals cover –20°C to +120°C. Users can select the appropriate seal based on specific operating conditions.
Q3: Does the product support overseas export requirements?
A: Yes, the product is compatible with multiple international thread standards—G, NPT, PT—and adheres to strict thread tolerance controls (6H/6g). It fits equipment from Europe, Southeast Asia, and other regions, while providing materials and documentation to meet overseas buyers’ compliance needs.
Q4: How long is the product’s plug‑and‑play life, and are maintenance costs high?
A: The standard plug‑and‑play life exceeds 10,000 cycles, far surpassing the industry norm of 5,000 cycles. Such an extended service life reduces the frequency of replacements, lowering customers’ overall usage costs and maintenance workload.
Q5: Under equipment vibration conditions, will this fitting experience hose disconnection or air leaks?
A: No. Thanks to its dual‑seal quick‑connect design combined with a stainless steel retaining ring, this product boasts excellent vibration resistance and anti‑disconnection performance. Even under continuous vibration, it effectively prevents air leaks and hose disconnection, ensuring stable operation of the pneumatic system.