LYHY All-Copper Quick-Connect Pipe Fitting PBT08-02

Product Overview

The all-copper quick-connect pipe fitting is a specialized pipeline connector used in pneumatic systems to rapidly join PU/PE/PA pneumatic hoses with valve bodies, cylinders, and air supply lines. It relies on a mechanical snap-lock structure to enable quick insertion and removal of the hose, requiring no tools throughout the process, making operation convenient and efficient. The main body is machined from brass and undergoes high-strength nickel plating. Unlike ordinary zinc-alloy or plastic-lined fittings, its all-metal construction offers superior strength and rigidity, making it a mainstream connection component in automated pneumatic systems. It allows for rapid connections between PU hoses, nylon hoses, and between hoses and valve bodies or cylinders, enabling swift assembly of air supply lines. It is widely used in complete equipment assembly, production line upgrades, and pneumatic control systems.

Product Series and Specifications

This product series covers all types of specifications, including straight connectors, elbows, tees, crosses, reducers, flow regulators, and threaded straight connectors, meeting diverse connection needs in pneumatic circuits. Additionally, the products are compatible with overseas thread standards such as G, NPT, and PT, with thread tolerances strictly controlled at 6H/6g, ensuring compatibility with equipment operating conditions across Europe, North America, Southeast Asia, and other regions, effectively reducing selection mismatches and providing convenient adaptation solutions for international buyers.

Core Technical Parameters

1. Rated working pressure: 0–1.5 MPa
2. Burst pressure: ≥4 times the working pressure
3. Standard plug-and-pull life: over 10,000 cycles
4. Operating temperature range: –20°C to 80°C; with FKM fluororubber seals, it can extend to –20°C to +120°C
5. Seal material options: NBR rubber, FKM fluororubber
6. Compatible hose types: PU, PE, PA pneumatic hoses
7. Compatible thread standards: G, NPT, PT

Core Performance Advantages

1. Dual-seal anti-disconnection design: Utilizes a stainless steel spring-loaded locking mechanism that secures the hose upon insertion, preventing leaks or disconnections even under equipment vibration, ensuring stable operation of the pneumatic system. Pressing the lock releases the hose quickly, offering convenient operation.
2. Strict airtightness control: Each fitting undergoes 100% airtightness pressure testing before leaving the factory, rigorously controlling leakage issues to ensure compliance with sealing performance standards and reduce the risk of system leaks.
3. Extra-long service life: With a standard plug-and-pull life exceeding 10,000 cycles—far surpassing industry norms—this reduces the frequency of spare parts replacement, lowers maintenance workload, and cuts overall usage costs.
4. Excellent corrosion resistance: The nickel-plated brass body boasts outstanding oxidation and rust resistance, capable of handling humid and salt-spray environments. Stainless steel versions are also available, further enhancing environmental adaptability.
5. Full-series stock availability: Covering straight connectors, elbows, tees, and other types, it can swiftly meet procurement needs across various scenarios, while supporting non-standard modifications and OEM manufacturing, and providing comprehensive test reports and material documentation.

Core Product Value

1. Significantly boosts assembly efficiency: With its tool-free installation design, single-point installation time is reduced from the traditional 60–90 seconds to just 8–15 seconds, increasing whole-machine pipeline assembly efficiency by over 70%, effectively lowering labor costs for manufacturers and shortening equipment delivery cycles.
2. Reduces air-source energy consumption and failure risks: Superior sealing performance minimizes system leaks, cutting air-source energy use, while the anti-vibration, anti-disconnection design accommodates long-term continuous operation of automated equipment, reducing downtime caused by hose disconnection.
3. Adapts to global regional operating conditions: Compatible with mainstream international thread standards such as G, NPT, and PT, with tightly controlled thread tolerances, it fits equipment across Europe, North America, Southeast Asia, and other regions, offering overseas buyers a product choice free from adaptation barriers.
4. Meets diverse environmental requirements: Offers two seal material options—NBR and FKM. NBR seals are suitable for typical operating conditions ranging from –20°C to +60°C, while FKM fluororubber seals can handle high-temperature conditions from –20°C to +120°C, ensuring long-term reliability without hardening or failure under varying conditions.

Target Customer Groups

Non-standard automation equipment manufacturers, production line equipment makers, assembly and testing equipment producers, robotic arm and transplanting equipment companies, packaging machinery manufacturers, textile machinery enterprises, printing equipment vendors, woodworking machinery firms, food processing equipment producers, lithium battery and photovoltaic equipment manufacturers, construction machinery suppliers, pneumatic hardware distributors, production line renovation and old equipment upgrade service providers, pneumatic circuit renovation project contractors, and overseas purchasers of pneumatic components.

Application Scenarios

This product is widely used in non-standard automation, packaging machinery, textile and woodworking equipment, new energy tooling, production lines, and equipment renovation and maintenance projects, among other pneumatic system applications. It can connect and disconnect hoses quickly with various pneumatic components such as cylinders, solenoid valves, pneumatic grippers, and blow-off dust removal circuits, adapting to continuous operation and vibration conditions. For special project requirements in food processing, new energy, and other sectors, it provides complete material and testing documentation to meet industry compliance standards.

Solutions to Industry Pain Points

1. Addresses low assembly efficiency of traditional pipe fittings: The tool-free quick-connect design significantly shortens assembly time, reduces labor costs, and resolves the industry’s longstanding pain point of lengthy, inefficient pipeline assembly in whole-machine factories.
2. Improves frequent air leakage failures in pneumatic systems: With 100% airtightness testing and dual-seal design, it effectively reduces hose leaks, lowers air-source energy consumption, and solves the problem of poor sealing performance and easy leakage found in ordinary fittings.
3. Avoids difficulties in adapting overseas equipment: Compatible with multiple thread standards—G, NPT, PT—and with tightly controlled thread tolerances, it addresses the common issue of ordinary fittings being unable to fit overseas equipment across various regions, thus reducing selection mismatch rates.
4. Lowers equipment maintenance costs: Its exceptionally long plug-and-pull life decreases the frequency of spare parts replacements, solving the problems of short lifespan and heavy maintenance associated with traditional fittings, while its anti-vibration, anti-disconnection design minimizes downtime losses caused by hose disconnection.

Frequently Asked Questions (FAQ)

Q1: What advantages does an all-copper quick-connect pipe fitting have over ordinary fittings?
A: This product features an all-metal structure made of nickel-plated brass, offering higher strength and better corrosion resistance. It also incorporates tool-free quick-connect functionality, dual-seal anti-disconnection design, and 100% airtightness testing, boosting assembly efficiency by over 70% and providing a plug-and-pull life exceeding 10,000 cycles. Overall performance far surpasses that of ordinary zinc-alloy or plastic-lined fittings.
Q2: Which types of hoses are compatible with this product?
A: It supports various standard pneumatic hoses, including PU, PE, and PA, meeting the connection needs of different pneumatic systems.
Q3: Can you provide overseas-compatible thread specifications?
A: The product supports multiple mainstream overseas thread standards—G, NPT, PT—with thread tolerances strictly controlled at 6H/6g, making it compatible with equipment operating conditions across Europe, North America, Southeast Asia, and many other regions. Relevant test reports are also available to meet overseas procurement compliance requirements.
Q4: How do I choose the appropriate seal material for different operating conditions?
A: For typical conditions ranging from –20°C to +60°C, NBR rubber seals are recommended. If dealing with high-temperature conditions from –20°C to +120°C, FKM fluororubber seals are preferable. Both materials offer excellent sealing performance and durability.
Q5: Does the product support special customization requests?
A: While full-series specifications are available in stock, we also accommodate non-standard modifications and OEM services, providing complete test reports and material documentation to meet the personalized project needs of various customers.